Critical Environment Technologies
    ChillerSense™ Compliance Solution

    Chiller Rooms

    Continuous monitoring of ammonia and refrigerants in central plant mechanical rooms and HVAC equipment areas housing chiller equipment to stay compliant and reduce risk to people and property.

    Typical chiller rooms system diagram

    Typical Chiller Rooms System

    Why Gas Detection is Required

    ASHRAE Standard 15 and local mechanical codes require refrigerant detection in enclosed mechanical rooms housing chiller equipment to protect maintenance personnel and enable automatic equipment shutdown when leaks are detected. Chiller rooms house large-capacity refrigeration equipment that circulates significant quantities of refrigerant—whether ammonia in industrial systems or synthetic refrigerants like R-410A in commercial applications. A leak from compressors, evaporators, or piping connections can release refrigerant rapidly into the confined mechanical space. Ammonia leaks create immediate toxicity hazards, while synthetic refrigerant leaks can displace oxygen and create asphyxiation risks.

    Compliance Solution

    ChillerSense

    Reliable Chiller Room Refrigerant Monitoring

    Protect personnel and equipment with refrigerant leak detection systems engineered for mechanical rooms. ChillerSense solutions provide continuous monitoring to meet ASHRAE 15 and local mechanical code requirements.

    Download ChillerSense Solution Guide

    System Architecture

    A complete chiller room gas detection system typically consists of refrigerant leak detectors installed at locations where leaks are most likely to accumulate, often near compressors or piping manifolds, connected to a controller mounted outside the room entrance. The controller monitors gas levels continuously and manages emergency response—activating alarms, triggering ventilation, and initiating equipment shutdown when leaks are detected. For single-chiller installations, self-contained detector-controller units provide economical protection with integrated alarm and relay outputs. Larger central plant facilities benefit from networked architectures with multiple sensors reporting to a central controller, enabling zone identification and coordinated response across the mechanical room. Alarm outputs activate audible/visual notification devices outside the room entrance, trigger emergency ventilation systems, and can interface with chiller controls for automatic shutdown. Controllers with relay outputs provide direct equipment control, while BACnet or Modbus communication enables integration with building automation systems for remote monitoring.

    Key Considerations

    Important factors for planning your system

    Refrigerant sensors should be mounted where refrigerant leaks may collect, 6 inches (15 cm) above floor level where heavier-than-air gases concentrate

    Controller with audible/visual alarm and manual shutoff switch should be located outside the room entrance

    Detection system should integrate with equipment shutdown and activate the ventilation system at the OEL or 25% LFL alarm level

    Each major equipment piece requires dedicated sensor coverage

    Additional Information

    When specifying detection for chiller rooms with multiple refrigerant types, infrared (NDIR) sensors offer broad-spectrum refrigerant detection with minimal cross-sensitivity. For ammonia systems, electrochemical sensors provide the fastest response times and lowest detection thresholds required by safety codes.

    Downloads

    Controls Schematic: Refrigeration System - Central Panel

    Controls Schematic: Refrigeration System - Standalone Units

    Controls Schematic: Refrigeration System - Central Panel

    Controls Schematic: Refrigeration System - Standalone Units

    Application: Chiller Rooms - FCS and CGAS IR

    Application: Chiller Rooms - cGas-SC and CGAS-A-IR

    ChillSense (2+ chillers)

    ChillSense-SM (1 chiller)